A Guide to Monoflange Valves

There are a wide range of valves used by clients for industrial uses. But, meeting specific goals and objectives requires having a deep understanding of different valves. In this post, we provide a brief guide to monoflange valves by mentioning its features, applications, and benefits.

What Are Monoflange Valves?

Monoflange valves serve as crucial multivalve systems. These valves are designed to offer a compact installation for transmitter instruments that are beneficial in achieving weight reduction and minimal leaks.

Monoflange valves, for this reason, are used in a wide range of industrial contexts and offer clients exceptional performance and functionality.

Features

Monoflange valves are manufactured from materials such as carbon steel, stainless steel, and duplex and come available in a range of configurations including Block-Bleed. It has a stainless steel lever and is capable of operating in and withstanding high temperatures by as much as 1000 degrees Fahrenheit. Monoflange valves are also able to function efficiently in sub-zero temperatures as low as -65 degrees Fahrenheit.

This makes it ideal for industrial uses in which extreme climate conditions are probable that can provide great reliability of the valves.

More importantly, monoflange valves are available in a wide variety of designs, such as the bolted bonnet, OS bolt, screwed bonnet, and the Y bonnet. They also have a high pressure rating of approximately 6000 PSIG.

Applications and Benefits

Monoflange valves are mostly used in industrial process plants, plant construction, petrochemical or chemical power stations, oil and gas drilling and exploration, and environmental technology applications. Other uses include inline process isolation, In Situ Calibration, gauge isolation and instrument draining, and remote instrument mounting.

As far as advantages are concerned, monoflange valves provide the greatest benefit in minimizing leaky paths and reduce the added weight of various transmitter instruments. Without these two important advantages, industrial projects are likely to suffer from high inefficiency and high maintenance and repair costs.

How to Choose the Right Monoflange Valves?

Considering how various companies manufacture and supply monoflange valves, it is important to be mindful of crucial aspects when choosing one that best fulfills your needs.

Firstly, monoflange valves must be capable of operating in high temperature and pressure environments. If the valves work properly, it indicates they are equipped with the right features to enable high performance.

Secondly, the valves must also ensure safety of transmitters and be easy to install and fabricate in different industrial contexts. More importantly, monoflange valves need to be supplied according to the right industry standards and specifications. For instance, it should have passed fire safety tests and other certifications to reflect its reliability for particular industrial uses.

Sealexcel is an Indian manufacturer of a range of valves including monoflange and toggle valves, as well as flow control regulators. The company manufactures all products according to international standards of quality to ensure it is ideal for a range of commercial and residential uses. To visit the company website, click https://sealexcel.com/.

Benefits of Seamless Tube Pipes

Seamless tube pipes are hollow, cylindrical-shaped tubes important for distributing natural gas, water, air, and waste and have a number of applications from being used in residential walls and underground to industrial buildings and structures.

The tubes are manufactured from a variety of metals, such as carbon steel, galvanized steel, and stainless steel, making it easily one of the most sought-after steel pipes in the industry.

There are obvious advantages to seamless tube pipes that are not offered by others. In this post, we explore these seamless tube pipe advantages.

Perfect Tube Shape

The uniformity of seamless tube pipes makes it ideal for ensuring proper distribution of water, air, or other materials for either residential or commercial uses.

Because of its ideal round shape and circumferences, seamless tube pipes are easy to install and add to a structure and offers great structural integrity than welded seam pipes, for instance. This has important consequences and applications for clients, who require large-scale commercial buildings such as hospitals or other public buildings, where structural integrity is the greatest priority.

Provides Considerable Strength and Durability

Seamless tube pipes are also critical to ensuring significant durability and strength to a building structure. The alloys from which the tubes are made out of consist of metals that are specifically selected to ensure the lowest failure points and provide high resilience and robustness.

As a result, the tubes are capable of bearing a substantial amount of load, making it capable of transporting heavy items and objects without any risks of damage. Although seamless tube pipes are the most expensive, its strengths outweigh the cost and providers clients with a safe, long-term investment.

High Capacity to Withstand Heavy Pressure

Seamless tube pipes also have a reputation for high pressure ratings, owing to the ability to bear considerable amounts of pressure. Welded steel pipes, in comparison, do not offer this advantage since the biggest point of failure is the welded seam. Since seamless tube pipes are not welded, it ensures strong resistance to pressure at all points in its circumference.

In summary, seamless tube pipes are excellent tubes for residential and commercial purposes such as plumbing, , pipelines, concrete pilings, and high storage pressure vessels.

Sealexcel is a fast growing manufacturing company based in India that specializes in producing seamless tube pipes, in addition to pneumatic check valves, bleed and purge valves, and more.

Operating in the industry for more than two decades, the company has built an excellent reputation for supplying high quality industry-standard pipes. For more information, visit https://sealexcel.com/

4 Things to Keep In Mind When Performing Pressure Reducing Valve Maintenance

Pressure reducing valves, like with any other equipment, need constant maintenance to work smoothly. However, due to factors such as budget constraints, negligence, and lack of time, pressure reducing valve maintenance is often ignored and results in problems that increase the likelihood of expensive repairs and replacements.

It is therefore important for facility owners to prioritize effective maintenance of pressure reducing valves to sustain valve performance and function.

The following provides a few pointers in carrying out pressure reducing valve maintenance.

Monitor Valve Plugging and Buildup

One of the most common causes of malfunctioning valves is the buildup of impurities and minerals in strainer screens and plugged strainers. A good way of preventing this from happening is to always monitor the strainer screens for signs of buildup and plugging.

Fortunately, valve maintenance has become a lot easier today than it was in the past, due to the inclusion of easy-to-remove plugs installed in the valves. All you need to do is simply remove the plugs and clean the strainer screen.

However, if the buildup of impurities is too difficult to remove, you will need to have it drilled out so that it works efficiently.

Watch Out For Damaged Pilot Systems

It is also crucial that you maintain a constant eye out for signs of damage to the pilot systems. This is because the pressure reducing valves depend on the pilot systems to function smoothly. If the pilot systems show signs of damage, such as leaks or cracks, it can hinder valve performance.

This usually happens when the flare fittings are fastened too tightly leading to cracks or when the pilot systems sustain damage as a result of dropping them accidentally.

Check If There Is Air in the Pilot System

It is possible for air to enter the pilot system and lead to inaccurate valve readings. As a result of this, tasks associated with tubing can become jeopardized and lead to high maintenance and repair expenses. Make sure to check if there are any inconsistencies in valve readings and remove air from the pilot system.

Examine the Ball Valves

Making sure the ball valves are working properly is highly recommended for routine maintenance inspections. Take turns to see if each ball valve moves smoothly and also record your experiments to keep a yardstick to measure performance in the future.

Over time, you should see trends and an average recording and use to it identify problems with ball valves.

In summary, the aforementioned maintenance tips are essential for ensuring your pressure reducing valves stay operational. Sealexcel is a reputable manufacturing company that specializes in producing a wide range of valves including toggle valves and purge valves. For more information on the company’s list of products, visit https://sealexcel.com.

Tips for Installing 2-Piece Ball Valves

The 2-piece ball valve is possibly one of the most widely utilized ball valves today. Moreover, they

play a vital role in most industries and have widespread applications. Whether you are working in industrial or residential settings, 2-piece ball valves are easy to install for all purposes.

Typically, 2-piece stainless steel ball valves can be fastened to metal pipes through threading or welding, as well as to flexible hoses using a range of hose fittings.  

The kind of valve you will need is determined by the liquid and/or material passing through it. Moreover, the pressure and temperature of the material also dictates the same. For instance, some valves can even tackle up to 2000 PSI with temperatures crossing 500°F.

In case you haven’t installed a 2-piece ball valve before, here are a few tips to help you out:

Clean Up the Installation Area

Even though it is sensible to make certain that you have a dedicated area to work along with access to essential tools and valves, you also need to assure that the pipes and hoses over which the valves will be fitted are ready.

Be careful about turning off all liquids. Clean and dry the hose/piping over which ball valves will be threaded. It is crucial to guarantee that all parts are clean and unsoiled.

Be Cautious of the Surrounding Area

In case you’re installing a 2-piece ball valve for fulfilling back-end purposes, for instance regulating the flow of liquid through pipes or other concealed processes, make sure that you are able to turn the valve in the right direction. Experts often warn about installing a 2-piece ball valve over pipes that are washed out against the wall. That’s because they are at a risk of becoming inoperable. Think beyond the basic fitting requirements; determine the 3-dimensional area required for optimum operation.

Seek Professional Assistance

It is common to run into problems when you’re doing something for the first time – particularly if it’s something as technical as installation of 2-piece ball valves. After all, it never hurts to keep experts on speed dial to help you out.  

In addition to these tips, it is crucial to invest in quality ball valves for easy installation and smooth operations. Find a range of ball valves, purge valves, stainless steel push-in-fittings and lots more at one of the top valve manufacturers in India – SEALEXCEL. Known for supplying high-performance fittings and valves across the world, they’re trusted for quality and performance. 

316 vs. 316L Stainless Steel Valves: A Comparative Analysis

316 and 316L stainless steel valves are utilized across a range of industries, thanks to its versatility,

reliability and cost-effectiveness. Even though the variations between 316 and 316L may be unimportant, they are in fact two-fold in both, mechanical characteristics and chemistry.

Needless to say, both stainless steel valves offer added resistance to atmospheric corrosion to a range of natural and artificial chemicals and foods & beverage industry.  

So, what is the difference between 316 and 316L stainless steel valves? It’s the carbon content.

316 stainless steel valves have a maximum carbon content of 0.08%; whereas, 316L stainless steel valves have 0.03% carbon content.

In case it’s hard for you to remember which is which, keep in mind that 316L has low carbon content.

Why does it Matter?

In case you’re going ahead with a material purely based on its price, know that 316L stainless steel wouldn’t make a huge difference. They cost roughly the same, apart from the insignificant price variations as a result of anticipated market shifts.

When judged on performance, 316L is better than any and all versions of stainless steel. That’s particularly true for high-temperature and intensive-corrosion applications. Moreover, 316L can easily be fabricated and utilized for various applications such as construction, infrastructure, marine, etc., thanks to its durability.

Moreover, the low carbon content in 316L version makes them more weldable than 316 version stainless steel. Sometimes, 316 stainless steel versions with high-carbon content are more susceptible to weld decay. Simply put, 316L is far more dead set against inter-granular corrosion. This is rarely a serious issue if the metal requires to be welded for a few minutes or temperatures between 425 and 815°C.

It is important to note that both, 316 and 316L are austenitic alloys. This means that they possess corrosion resistance from utilizing ferric carbide (non-magnetic solid solution) in the development process.

Along with chromium and nickel, such alloys consist of molybdenum, which makes them even more resistant to corrosion.

Given the benefits of 316 and 316L stainless steels, it makes sense to invest in these grades of valves to ensure performance, quality and reliability across industrialized processes.

SEALEXCEL is one of the finest valve and pipe fittings manufacturers in India that only makes use of 316 and 316L stainless steel grades for manufacturing valves and fittings for instrumentation, pneumatic and hydraulic applications. Whether you need stainless steel angle needle valves or purge valves, SEALEXCEL is your ultimate pick

Why Investing in Fire-Safe Valves is Crucial

Whether it is a commercial building or a residential one, people want to be assured that they, their loved ones and their assets are safe. Life is full of unexpected surprises and everybody worries about the error driven and natural threats. To protect people from these unforeseen dangers, the machine industry is always developing parts that can help them keep things under control. One of the major dangers that can occur in a person’s absence is fire due to gas leakage, which can cause an explosion. For cases such as these fire accidents, people need to make use of industrial valves to make their place secure.

The recently introduced fire-safe valves are one of the most popular valves in the market right now. These valves prevent gas from leaking and control its speed so that there are no sudden bursts of fire or explosions. The valves are fire proof and therefore, there is no danger of the valve melting or getting loose.

Some fire-valves can be operated manually and others are thermally actuated. The manually operated ones once closed restrict the gas flow and prevent leakage almost completely. The thermally actuated valve closes itself automatically when it feels the gas or fuel pressure. The main supply system is hindered hence, preventing leakage.

In most areas, the spring loaded valves are used because they provide assurity even when a person is not around. Following are some benefits of fire-safe valves:

·         Low insurance rates

·         Equipment protection

·         Environment is protected

·         Protection of personnel

·         Prevents fire from getting out of control by restricting oil or gas supply

The reason why investing in these fire-safe valves is a better choice than investing in the conventional ones is because you get the above benefits at almost the same price. The only difference these valves have is that they are made with a special material to prevent any damage from the fire. Other than that, they have the same structure and mechanism. The valves can be fitted for any combustible application. With these valves in place, there is a 99% chance of preventing fires.

SEALEXCEL is a company that offers fire-safe valves at reasonable prices. You can find this fire-safety quality in their bleed and purge valves, pneumatic check valves, quick exhaust valve and more. To find out more about their products and features, visit their website or call at 0091-22-26788534.

How Stainless Steel Valves Are Made Keeping Quality Control And Standards In Mind

On a routine day, when you’re working really hard, you need a warm shower to relax and unwind.

However, warm showers in earlier days weren’t as easy as turning on the hot water valve. Then, it meant warming the water in a pot under kitchen fire.

Water taps were introduced and evolved as a brainwave from the satiating feeling of getting drenched in the rain. Consequently, with progression in technology and designing, various kinds of shower taps came into being. From basic taps to designer faucets and opulent bath fittings, luxurious pipes and valves continue to emerge till date.

However, it is important to realize that without good quality material and valves, such luxurious bathing accessories wouldn’t survive for long. That being said, stainless steel plays a vital role in this regard.  Majority of the valves and spray heads manufactured today are made from stainless steel (or brass). The best part about these alloys is that they’re rust-free and can last for years.

How Are Stainless Steel Valves Manufactured?

Thanks to the innovation of this alloy, the largest worldwide production of faucets with long-lasting and better quality valves take place today. To improve shelf-life, these valves are often chrome-plated for high flexibility and visual appeal.

Keep reading below to unearth the crucial steps that are taken to manufacture stainless steel valves:

Raw materials (basically iron and alloy in this case) are melted to be utilized in various forms. The solidity and tensile strength is supervised via the process of fabrication. Moreover, an electric furnace blazing at over 400 degree Celsius is utilized for producing hard steel. 

Dissimilar grades of the stainless steel are needed to construct the optimum quality of valves for utilization in the industrial as well as residential sector. According to this procedure, the alloy is shaped and geared up via tuffling, sandblasting, etc.

Next, precision grinding takes place whereby the internal grinding of stainless steel leads to the

creation of ideal cuts and finishing prior to the final product being sandblasted (which gives it a glowing appeal).

Contemporary baths and kitchens make use of designer faucets that need better-quality valves which don’t rust easily even upon regular use. And stainless steel is an ideal choice for such valves. Furthermore, industrial applications also utilize top-class stainless steel valves for quality and consistency.

SEALEXCEL is one of the best manufacturers and suppliers of pipe fittings and valves in India. It has a comprehensive range of stainless steel push-in-fittings, bleed and purge valves, and a host of other products that are manufactured at the highest grade and shipped worldwide. Call them now at 0091-22-26788534 for placing orders.